Detecting hot objects in industrial applications can be quite challenging. There are a number of technologies available for these applications depending on the temperatures involved and the accuracy required. In this blog we are going to focus on infrared temperature sensors.
Every object with a temperature above absolute zero (-273.15°C or -459.8°F) emits infrared light in proportion to its temperature. The amount and type of radiation enables the temperature of the object to be determined.
In an infrared temperature sensor a lens focuses the thermal radiation emitted by the object on to an infrared detector. The rays are restricted in the IR temperature sensor by a diaphragm, to create a precise measuring spot on the object. Any false radiation is blocked at the lens by a spectral filter. The infrared detector converts radiation into an electrical signal. This is also proportional to the temperature of the target object and is used for signal processing in a digital processor. This electrical signal is the basis for all functions of the temperature sensor.
There are a number of factors that need to be taken into account when selecting an infrared temperature sensor.
- What is the temperature range of the application?
- The temperature range can vary. Balluff’s BTS infrared sensor, for example, has a range of 250°C to 1,250°C or for those Fahrenheit fans 482°F to 2,282° This temperature range covers a majority of heat treating, steel processing, and other industrial applications.
- What is the size of the object or target?
- The target must completely fill the light spot or viewing area of the sensor completely to ensure an accurate reading. The resolution of the optics is a relationship to the distance and the diameter of the spot.
- Is the target moving?
- One of the major advantages of an infrared temperature sensor is its ability to detect high temperatures of moving objects with fast response times without contact and from safe distances.
- What type of output is required?
- Infrared temperature sensors can have both an analog output of 4-20mA to correspond to the temperature and is robust enough to survive industrial applications and longer run lengths. In addition, some sensors also have a programmable digital output for alarms or go no go signals.
- Smart infrared temperature sensors also have the ability to communicate on networks such as IO-Link. This network enables full parameterization while providing diagnostics and other valuable process information.
Infrared temperature sensors allow you to monitor temperature ranges without contact and with no feedback effect, detect hot objects, and measure temperatures. A variety of setting options and special processing functions enable use in a wide range of applications. The IO-Link interface allows parameterizing of the sensor remotely, e.g. by the host controller.
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